Double layer roll forming machine:It is controlled by gear wheel oil pump,After filling the Hydraulic oil into the hydraulic oil tank,the pump drive the cutter machine to begin the cutting job. Components:The system includes a set of hydraulic tank,a set of hydraulic oil pump,two hydraulic pipes and two sets of electromagnetism valves.
Double Layer Roofing Sheet Forming Machine Quotation list
| NO. | Description | Quantity (set) |
| 1 | 5T manual decoiler | 1 |
| 2 | Guiding device | 1 |
| 3 | Forming system | 1 |
| 4 | Transmission system | 1 |
| 5 | Single pillar hydraulic cut | 1 |
| 6 | Hydraulic pump station | 1 |
| 7 | Electric Control Cabinet | 1 |
| 8 | Run-Out Table | 1 |
| 9 | Spare parts and tools | 1 |
| No | Item | Parameter | Note |
| 1 | Raw material | PPGI / GI / PPGL / GL | Meet your requirement |
| 2 | Thickness | 0.3-0.8 mm | Meet your requirement |
| 3 | Cover Roofing Sheet Size | 1010 mm and 1002mm | Meet your requirement |
| 4 | Feeding width/coil width | As you required | according to your profile drawing |
| 5 | Side wall thickness | 18 mm | Exported standard |
| 6 | Forming Speed | Glazed tile 5-6m/min roofing 16-25 m/min | Exported standard |
| 7 | Forming station | glazed roofing: 16 stations Trapezoidal roofing: 18 stations | Exported standard |
| 8 | Total Power | 7.5kw (servo motor power) + 4KW (hydraulic pump station motor power) | More bigger the pump station power, more faster the machine speed |
| 9 | Mill bed material | 400H beams welded, 8mm thick | Exported standard |
| 10 | Voltage | 380 V or as your requirements | special voltage, please let me know |
| 11 | Diameter of shaft | 70mm diameter solid shafts | Exported standard |
| 12 | Chain size | One inch chain | Exported standard |
| 13 | Cutting type | Single Pillar type | Exported high standard |
| 14 | Forming Shaft | 45# steel with grinding process | Exported standard |
| 15 | Forming Roller | 45# steel with hard chrome coating | Exported standard |
| 16 | Cutting Blade | Cr12 with hard treatment | Exported standard |
| 17 | PLC/Touch Screen | DELTA brands | From Taiwan, China |
| 18 | Electrical motor | SHANGHAI LICHAO brand with outside placed | Top brand, quality tested |
| 19 | Encoder | OMRON Brand with aluminum bracket | From Japan |
| 20 | Machine size | 8.5m * 1.5m * 1.6m | |
| 21 | Machine weight | About 8.5 tons |
| Part 1 Manual Decoiler | |
Usage: It is used to support the steel coil and uncoil it in a turnable way. Inner diameter: 450-508mm Can bear the max tons is 5 tons |
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| Part 2 Feeding Part | |
1) Positioning plate: adjust the position of both ends to make it fit the width of the feed. 2) Guide frame: play a role in supporting the transport of the material roll. 3) Guide roller: The upper and lower round rollers are designed to make the feeding process more smooth. |
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| Part 3 Main roll former | |
Roller assembly: Main roller diameter: 70mm Roller material: 45 # steel, Heat treatment, hard chrome plating after finish turning, mirror polishing Frame tie rod: 20 # electroplate round steel to increase rigidity on both sides of wall panel Roll forming: Roll forming process of coil |
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| Part 4 Hydraulic system | |
It is controlled by gear wheel oil pump, After filling the Hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job. Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes and two sets of electromagnetism valves. Power: 4KW For let hydraulic station can working long time, we install one wind fan cool system |
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| Part 5 Automatic shearing system | |
Cutting after forming: 1) Guide mechanism: make the knife holder cut smoothly without deformation of the cut. 2) Cast iron tool holder: obvious shock absorption effect and strong impact resistance. 3) Blade material: Cr12Mov The cutting life exceeds 1 million times. 4) Rear scissor frame: Q235 steel plate, annealing treatment after rough turning, finishing. |
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| Part 6 PLC Control System | |
PLC: Adopt DELTA high-precision PLC electronic device. The whole line is controlled by PLC and touch screen. The PLC system is with high-speed communication module, it is easy for operation. The technical data and system parameter can be set by touch screen, and it is with warning function to control the work of whole line. Control the cutting length automatically Automatic Length measurement and quantity counting Size: 7 inch touch screen and 1020 * 600 * 400mm |
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| Part 7 High-precision automatic counter | |
One counter gauges length, pulses, and decides length, Omron made in Japan. |
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| Part 8 out-put table | |
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18mm thick side wall panels
70 mm diameter solid shaft
One inch chain
Chain Protection cove
Aluminum bracket, Omron brand encoder
Double layer roll forming machine inspection
1. The seller will inform the buyer come to check the machine 7 days in advance.
2. The seller will prepare the material to test the machine.
Remark: we will provide the full machine running video and photos to the buyer, Or at the factory with the customer video, If the buyer not come to check.
Other items
1. Machine weight: about 8.5T
2. Machine dimension: 8500mm * 1500mm * 1600mm
3. Machine color: blue or According to customer requirements
4. Work voltage: According to customer requirements
double layer forming machine Service & Warranty
1. Payment Term: 30% of machine value as deposit is paid by T/T, 70% of machine value is paid by T/T before loading machine into the container after the customer's inspection.
2. Delivery Time: Within 40-50 days after receiving deposit
3. Service & Warranty:
1). Our machine warranty is 12 months (non-man-made damage, accessories, technical support)
2). Technical guide is provided during whole life of the machine.
3). Oversea services will be provided but any cost thus incurred will be paid by the buyers.
4). We support customers inspect our factory or machines by video call.
5). Voltage can customize according to customers' requirement.
6). If need more machine pictures or videos, please contact me soon.
4. double layer forming machine Packing Method: Main machine is nude; the computer control box is packed by carton box or with PE film, then steel wire fixed.
5. Transportation: the machine need one 40 feet container to hold
6. Something prepared before production: Our machine is ready to product when you get it. Customers only need to prepare the hydraulic oil and electrical wires.
7. How to unload from the Container: Need Cranes and forklifts.
8. Maintenance: Instructions are attached to the shipment
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