SECTION 2: CUSTOMER REQUIREMENT | |
Profile drawing 1 | |
Raw material | Steel, aluminum |
Feeding thickness | 0.3-0.8mm |
SECTION 3: TECHNICAL SPECIFICATION | |
1. Production line layout and process flow | |
Decoiler--Feeding--Main Roll Forming Machine--pressed shape-Hydraulic Shearing--Collecting Product Table | |
2. Main specifications of Ridge Cover Roll Forming Machine | |
Work voltage | 380V/50Hz/3Phases |
Total power | 13 kW |
SECTION 4: Machine components description (The design and appearance of the machine shall prevail in kind) | |
Part 1 3 T Manual Decoiler | |
TDecoiler Type | 3T Manual Decoiler |
Loading Capacity: 5 Tons | 3 Tons |
Working Type | Actively Type |
Can bear the max width of the coil is | 600mm |
Size | 2500mm×1500mm×1000mm |
Part 2 Main Roll Forming Machine | |
Speed | 10-20m/min |
Main Power Roll Forming Machine | 7.5KW |
Machine Frame | 350H steel |
Roller | 45# steel Quenched, Surface Hard Chromium Plating (design by senior engineers with Auto-cad software, manufactured with 45# high grade steel by CNC machine tools and coated with hard chrome) |
Forming Roller Station | 18 Stations |
Transmission | Driven by chain, 1 .2inch |
Motor | Lichao |
Diameter of Shaft | 70mm |
The thickness of the Plate used in the body of the machine | 18mm |
Material of shafts | 45# Steel (45# high grade steel by CNC machine tools) |
With protection cover | |
In order to keep the product shape and precision, roller surfaces polishing, hard plating, heat treatment and galvanizational treatment. The polished surface and the heat treatment towards the molds also can keep the molding plate surface smooth and not easy to be marked when it is being stamped. | |
Feeding platform Put the raw material (steel plate) through the beach to manufacture and process, it can guarantee that the products are neat, parallel and everything is uniformity. Please refer to the equipment regulation to know the function of locate angle iron ① Positioning plate: Adjust the position of both ends to make it suitable for the feeding width. ② Guide roller: The upper and lower round rollers are designed to make the feeding process smoother. ③ Manual Pre Shearing: For the amount of material roll, manually cut the front section. ④ Handle: adjust the positioning plate to the width suitable for feeding by hand. | |
Part 3 Hydraulic Shearing Device | |
Shearing mold | Hydraulic Shearing |
Motor | 5.5 KW |
Cutting blade material | Cr12 MoV |
Length tolerance: | ± 2mm |
With air cooling device | |
Automatic location to decide the dimension and cut the target products. | |
Guide mechanism: make the knife holder shear smoothly, and the incision is not deformed | |
Cast iron tool holder: the shock absorption effect is obvious, and the impact resistance is strong. | |
Components: It contains one set of cutting tools, one hydraulic tank and one cutter machine. | |
Stamping notch part | |
Part 4 Hydraulic system | |
It is controlled by gear wheel oil pump. After filling the hydraulic oil into the hydraulic oil tank, the pump drive the cutter machine to begin the cutting job. Components: The system includes a set of hydraulic tank, a set of hydraulic oil pump, two hydraulic pipes.and two sets of electromagnetism valves. Power: 5.5kw For let the hydraulic station can working long time, we install one wind fan cool systerm | |
Part 5 PLC Control System | |
Frequency brand: | Delta |
PLC brand: | Delta |
Screen language: | Chinese/English/As required |
Encoder: | Omron |
Low pressure electric: | Schneider |
Voltage: | 380V/50Hz/3Phases |
Part 6 3m Collecting Product Table | |
SECTION 5 Other Terms | |
Remark: 1. H.S. code: 845522 2. Package: Nude package 3. Container: 1*20" GP 4. Size: 10000mm*14000mm*13000mm 5. Weight: 10tons | |
Validity time: | 7 days since quota date. |
Payment terms: | 30% by T/T in advance 70% by T/T before shipping in China. |
Delivery time (Negotiable) | Max. 25 working days after the advance payment. |
Machine acceptance CangZhou HENER can take a video for the customer and the customer can also come to our factory, we can train customer how to installation and adjustment the machine. Before leaving the factory, CangZhou HENER will carry out the commissioning of the machine, the customer does not need to carry out commissioning work. In addition, corresponding operation instructions and corresponding operation videos are provided when the machine leaves the factory, so customers do not need to worry about the use of the machine. | |
After-sale service Before we receive the final payment of the machine, we will send the drawings of each rollers and the drawings of the cut part to Mr. Jason's email Warranty: 12 months, and CangZhou Hener will provide the technical support for the whole lifetime. Training and service: If installation needed, CangZhou Hener will provide the aboard installation at buyer's factory. The buyer need to bear the charge for visa, round trip freight tickets, accommodation overseas and daily salary for the technicians, USD 150 per person per day. The advantages of CangZhou Hener: CangZhou Hener has a team of skilled engineers and one group for after-sale service. CangZhou Hener will provide the customer the manual operate for installation, operation and maintenance in English, Spanish, Russian or other languages as requirement. |